pradyumn123

PRADYUMN KUMAR
Contact: +965-60612550, +965-65157243
E-Mail: pradyumn123@gmail.com, hay12345@rediffmail.com

~ Seeking managerial assignments in ~
QHSE MANAGEMENT
Preferably in Oil & Gas / Manufacturing / Steel preferably, in GCC Countries / South East Asia

Management:

QHSE Lead Auditor (ISO 9001, 45001)
Team Management Leadership Troubleshooting Budgeting Management Representative Proactive approach Result Oriented Liaison & Coordination Team Leader

Operations: Welding, Painting,
Fabrication Operations Surveillance Audits Statistical process analysis
Green Belt-Six Sigma Factory Mutual (FM) approval

• 23 years, 9 months (18+years GCC experience) of experience in managing a team of Sr. Engineers, QC supervisors, Sr. Inspectors, Safety Offices etc.
• Handled Successful Audits & Inspections from Ministry of Interior, Ministry of electricity & water, EAO&G, Kuwait International Airport authority etc for various processes involved safety and quality standards.
• Demonstrated acumen in ensuring that procedures, quality assurance and control procedures are maintained in accordance with guidelines and regulations.
• Deft at undertaking responsibilities of removing unnecessary procedures in processes; ensuring uniformity in the process understanding at the organization’s end
• Adept in adapting and implementing stage-by-stage Quality Monitoring System to ensure adherence to technical specifications and quality manual & standards.
• Skilled in handling welding operations (API. ASME, AWS), quality control / assurance, fabrications and erection majorly in Oil & Gas sector
• Actively involved in the verification of material test certificates for various materials
• Excellent relationship management and communication skills with the ability to network with peers, client and sub-contractors on daily basis to resolve any quality problems / issues.
• Liaising, coordinating and monitoring the activities of PM/CM, design, consultants, contractors, suppliers, etc.
• Factory Mutual (FM) certification for SWP line.

TRAININGS / CERTIFICATIONS

AWS-Certified Welding Inspector (CWI: 11101771)
• NACE Level I- Certified Painting Inspector
• Certified ASNT –NDT Level II (UT, MT, PT & RT)
• Certified Six Sigma Green Belt
• IRCA Certified QMS Lead Auditor (ISO 9001-2015)
• IRCA Certified HSMS Lead Auditor (ISO 45001)
• Certified Kaizen Lean Manager
• Certified-Management Development Program
• Certified Internal Auditor for Integrated Management System (ISO9001, ISO 14001 & ISO 45001)
• 5S Coordinator
• Process Improvement Trainer

CORE COMPETENCIES
• Guiding the control of repair welding, review & interpretation and witness of NDT (ASNT)for piping and structural work
• Analyzing the inspection records of valves & fittings, welding consumables, pre-heating, in-process welding, visual weld check, etc.
• Carrying out vendor evaluation and assessment of in-coming raw material inspection results in compliance with purchase order
• Devising and implementing company quality assurance program in compliance with company requirements
• Prioritizing quality assurance responsibilities based on the integration of new designs and products into current production schedule.
• EPC/ projects as a QC/QC Manager.
• Supervising, managing and supporting the quality Control & Quality assurance personnel
• Providing administrative and technical direction to all quality control personnel encompassing personnel administration, resolution of technical problems, development / approval of in-house training, etc.
• Leading, mentoring & monitoring the performance of team members to
ensure efficiency in process operations and meeting of individual & group targets.
IT SKILLS

Operating Systems: Windows 10,
Network Operating Systems: Windows NT, 98, 2000 Application Software: ERP, SAP
Productivity Tool: MS Office 2015, 365 Pro
EDUCATION

2000
BE in Production & Industrial Engineering
NIT (National Institute of Technology), Allahabad, India

ORGANISATIONAL EXPERIENCE

Feb’12 – till date Alghanim Industries (Kirby Building Systems), Kuwait Manager –QHSE
(Team Size: 17 members including 1 Sr. Engineer, Senior QA Engineer, 2 Engineers, Safety Officer and Inspectors)

Growth Path
Feb’12 – Dec’18 Quality Control Manager
Jan’19 – till date QHSE Manager

Key Result Areas
• Reporting to Vice President -MEA.
• Maintain QMS & EHS Management system updated as per latest ISO & implementation of statutory local Government requirements.
• Review of pre-qualification documents & customer requirements to prepare Inspection Testing Plan (ITP), MIR & FAT.

• Preparing & Maintaining of Project Quality Plan, Risk assessment, Department Procedures, work Instructions
• Involved in arranging proper in-house training (corrective & preventive action CAPA) to upgrade employee knowledge sharing while maintaining high quality standards across all departments.
• Adhering to AWS D1.1 (Latest Edition) & API, ASME Codes for all welding activities such as establishing Welding Procedure Specifications (WPS), Welding Procedure Qualifications (PQR), Welder / Welding Operators Qualification (WQT), Production Welding Techniques, etc.
• Prepare KPI(SMART) & cascade the same for department. Arrange the reviewing of same on quarterly basis.
• Monitoring the paint practices & testing requirements as per paint suppliers & technical data sheet to maintain high paint quality application on the job.
• Conducting the analysis of NDT application & performance as per the ITP (Inspection Test Plan).
• Evaluate the risk assessment, safety audit, 5S audit plan, Trained health and safety auditor among the organization.
• Review and approve sub-contractor Quality Control Plans.
• Handling manpower allocations at the shop floor level including recruitments from the private agencies.
• Ensure all quality records relating to the project should be preserved & easy retrieval.
• Complying with safe working procedures to minimize unsafe activity & maintain healthy work environment.
• Application and implementation of QC tools (e.g. Statistical process analysis, 7 QC tools, PDCA, Kaizens etc..)
• Evaluation of performance & compliance of suppliers & sub-contractors on a periodic audits bases.
• Certification made for Factory Mutual (FM) approval for SWP line.
• Performing periodical evaluation of suppliers in accordance with the acceptable standards set by the Customer Service Department of the organization.
• Management representative of the organization & organizing surveillance audit, client inspection and internal audits for IMS(Integrated Management System). Maintaining the QHSE Policy.

Highlights

• Successfully undertook cost control initiatives by saving 87,250 KD per annum by efficiently executing Six sigma Green Belt Project for reducing the paint waste while application.
• Actively involved in Oil Sector Projects with key clients like ARAMCO, SABIC, QATAR PETROLEUM, QATAR GAS, Saudi Electricity Company (SECO), Kuwait Oil Companies (KOC, KNPC, KOTC, KJO),PDO, Petrofac, Wood, Worley, ABB & Saipem and earned a lot of appreciations from them.

Oct’07 – Feb’12 Zamil Steel Industries, RAK (UAE)
Head of Department –QA/QC

(Team Size: 12 members including 1 Lead Engineer, Senior QA Engineer, 2 Engineers and Inspectors)
Key Result Areas

• Effectively administered the quality at each step of operations encompassing fabrication, welding, painting, etc. to keep up company’s high standards.
• Assessed monthly & quarterly reports and undertook corrective & preventive actions with the departments.
• Used 7 QC Tools during analysis of NCRs.
• Carried out the inspection of fabricated and galvanized steel including mechanical and chemical properties .
• Ensured adherence to safe working procedures in to keep the number of non-conformance to the minimum or zero.
• Executed Small Group Activity (SGA) to find out the root cause & suggesting the solutions accordingly.
• Assessed the inspection reports for incoming raw materials and carried out periodical evaluation for supplier to purchase according to the standard set by the Customer Service Department of the company.
• Examined the quality at each and every step of operations including preparation, welding, painting, etc. to maintain company’s high standards.
• Reviewed painting requirements as per SSPC and paint technical data sheet to maintain high paint quality application on the job.

May’05 – Sep’07 AIC for steel structure (Attieh Group), Jeddah, Kingdom of Saudi Arabia
Section – Head –QA/QC (Team Size: 15 members) Key Result Areas
• Handled inspection stages including receipt of raw material, prototype assembling, painting, welding (ASME, API, and AWS), galvanizing and delivery in line with contract specifications of the project. AIC is a Steel structure manufacturing company.
• Analysis of NDT application & performance as per the ITP (Inspection Test Plan) and documentation for future point of view.
• Coordination with Third Party inspectors (ARAMCO, Saipem, ABB, Mody etc..) for fabrication, painting & final release.
• Used 7 QC Tools during analysis of NCRs.
• Maintaining the minimum code requirement, calibration of equipment, welder/operator qualification.
• Analysis of painting requirements as per SSPC and reviewing paint Technical Data Sheet in order to maintain high paint quality application on the job.
• Implementation of Quality Policy, Quality Management System within the organization. Prepare the quality Plan, weld maps & procedures for the various stages of fabrication for the shop floor.
• Executed the statistical process control in Quality Assurance Department.

Jul’00 – Apr’05 RPG Group (RPG Telenet Solutions), New Delhi Engineer – Coordination

Key Result Areas
• Certified internal auditor for ISO 9001.
• Participated in internal audit & external audits (ISO9001)
• Efficiently fabricated proto assembly within 15 days.
• Preparing summary of proto type finding, coordinate with engineering department & get the change implemented.
• Calibration of tools & equipment, maintained the records.
• Fitting & HDG Inspection of steel member.
• Preparation of monthly report.
• Coordination between site & supply of material.
• Successfully completed the project before the stipulated time and received early payments.
• Coordination between customer/ consultant for plant or site inspection.

Projects Undertaken
• Successfully supply of mega projects of 1200MT project for telecommunication towers (12m to 24m height) Major job served for prestigious customers like Tata Teleservices Limited, Mahanagar Telephone Nagar Limited (MTNL), Power Grid Corporation Ltd
• Efficiently completed 250 MT sub-station structure for Power Grid Corporation of India Limited
PERSONAL DETAILS

Date of Birth: 10th August 1978
Present Address: P.O. Box 23933, Safat – 13100, Kuwait
Permanent Address: Tara Niwas-177, Gandhi Nagar, Ashok Nagar, Etawah, U.P. India-206001 Languages Known: English & Hindi
Nationality: Indian
Passport Details: Passport Number Z3216413 (Expiry date 23.11.2025)
Driving License Details: (Kuwait) 278081013415 (Exp. Date 16.09.2025), (UAE) 115302 (Exp. Date 21.11.2019)